Aspen Aerogels. has filed a patent for a durable aerogel composition with favorable performance in aqueous environments and combustion properties. The composition includes reinforcement materials, inorganic aerogel with hydrophobic groups, and has an onset of thermal decomposition of at least 525°C. GlobalData’s report on Aspen Aerogels gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Aspen Aerogels, Vinyl resin foam was a key innovation area identified from patents. Aspen Aerogels's grant share as of January 2024 was 40%. Grant share is based on the ratio of number of grants to total number of patents.

Reinforced aerogel composition with hydrophobic properties and high thermal stability

Source: United States Patent and Trademark Office (USPTO). Credit: Aspen Aerogels Inc

The patent application (Publication Number: US20240026121A1) describes a reinforced aerogel composition that includes a reinforcement material such as fibers or foam, an inorganic aerogel with siloxy polymers, and alkyl hydrophobic groups covalently bonded to the silicon of the siloxy polymers. The composition is hydrophobic, with a liquid water uptake of 40 wt. % or less and alkyl hydrophobic groups with an onset of thermal decomposition of no less than 525° C. The alkyl hydrophobic groups may include a methyl group or methylsilyl groups, and the silicon bonded to these groups can be trifunctional or quadfunctional silicon.

Furthermore, the composition may have a hydrophobic organic content ranging from 1 wt. % to 15 wt. %, with variations specified in claims 7 and 8. The reinforced aerogel composition can have a liquid water uptake of 20% or less and may include additives like silicon carbide or opacifiers. The composition can also be in the form of a thin sheet, with thicknesses ranging from less than 1 mm to 3 mm. Additionally, the composition can exhibit resilience of 25% to 50% and flexibility of 5° to 65° according to ASTM C1101, as specified in claims 18 and 19. These claims outline the specific characteristics and components of the reinforced aerogel composition, highlighting its unique properties and potential applications in various industries.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.